Phits and 3D printed orthotics
Phits and 3D printed custom orthotics are the latest technologies to the orthotic market. There are numerous way this new technology can be effective in orthotic manufacture. Each approach has pros and cons, with some being more effective for certain types of clincial presentation and orthotic design type.
We usually take a plaster cast or 3D scan in a non-weight bearing position to ensure we capture the foot in the desired position to maximise control from the orthotics that we prescribe and manufacture.
As part of our biomechanical assessment we have a number of options available to us in relation to our orthotic prescription and manufacture. A few options around both Phits and 3D printed custom orthotics are outlined below.
As experts in the field of orthotic prescribing and manufacture. We recognise there is not a single approach that can truly deliver the whole variety of custom orthotic design. As such, we use a number of approaches and manufacturing for the wide range of orthoses we provide.
3D Scanned custom printed approach
The most commonly used approach for additive or 3D printed custom made foot orthotics and ankle foot orthotics (AFO's) is via scanning technology.
This is done as part of the biomechanical assessment and using a 3D scanning device. This takes a 3D image of the leg/foot and ankle. This digital image is then designed using CADCAM technology to then manufacture the orthosis.
This can be used to design;
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Foot orthotics/insoles
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Ankle foot orthotics (AFO's)
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Protective face masks
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Upper limb bracing
We partner with a number of companies in relation to our 3d scanned custom orthotics. We are both 3D ortho and Crispin orthotics approved orthotic centres.
Our own 3D printed orthotics made in our lab
Not only do we work with some of the larger orthotic manufacturers. As specialist orthotic manaufacturers ourselves we knew we needed to invest in this technology to truly provided a service in-house. In September 2024 we invested significantly and bought our own 3D printer. Our 3D printer allows us to manuafcture your orthotics and insoles in our lab in Scotland.
As such we are in complete control and don't need to wait for another external supplier to manufacture your orthotics elsewhere. Our custom made orthoses are standardly fitted 1 week after your assessment, but if you want them made on the day, then no problem!
We are the only clinics in Scotland that have the ability to do this. When we say custom made orthotics, we don't mean modular, we don't mean a prefabricated device that is heated and moulded to you. We mean from scratch using raw materials and bespokely designed for you by only us!
What does having our own 3D printer mean for our patients?
This enables to not only access the latest technology for orthotic manufacturing, it allows us to retain total control of our orthotic manufacturing. No only that, but we can assess, design and manufacture true custom orthotics all while you wait if needed!
How do you scan for custom printed orthotics?
Phits 3D printed orthotics and footscan technology
Sport orthotics private clinics are gait and motion approved clinics. Phits are bespoke orthotics designed using specific pressure scanning technology known as footscan.
The method of custom orthotic manufacture involves using a special pressure mat (Footscan technology). This special pressure mat measures how your foot bears weight when walking. The data collected then is used to then help design your custom orthotic prescription.
This pressure data and orthotic prescription is then sent to a 3D printer in Belgium to then be printed for manufacture.
